COST ANALYSIS FOR DIFFERENT SUGARCANE TILLAGE SYSTEMS IN THAILAND

Ian GrangeA, Preecha PrammaneeB and Praphan PrasertsakB

AFaculty of Environment and Natural Resource Studies, Mahidol University, Salaya, Thailand.

BSuphanburi Field Crops Research Centre, U-thong, Suphanburi 72160, Thailand.

Introduction

Land preparation and stool removal for sugarcane cultivation can be a major contributor to the overall production costs. Braunack et al. (1999), gives estimates of the number of tillage operations for conventional land preparation being between eight to 10, whilst McMahon and Teske (1989) report up to 18 times. De Beer et al. (1993) estimates that mechanization can contribute as much as 50% of the total production costs. Hence, by determining techniques which can reduce the need for the number of soil cultivations whilst still maintaining or improving yields is a practical way for farmers to reduce their costs and increase their net profit. Much of the research in recent years using minimum or no-tillage techniques combined with trash management has shown beneficial results both for improving cane yields as well as reducing detrimental environmental impacts (Wood, 1991 and De Beer et al., 1993). However, in Thailand such improved techniques are infrequently adopted, due mainly to the lack of information regarding their implementation and effectiveness.

This paper reports upon the third cycle of a long-term sugarcane trial being conducted in the Central Region of Thailand. The main objective of the trial is to assess the cost effectiveness of conventional tillage, minimum tillage and no-tillage techniques of land preparation and stool removal and cane cultivation.

Materials and Methods

The trial was conducted at Suphan Buri Field Crops Research Centre in central Thailand on a Typic Haplustalf soil. The climate is tropical wet and dry with a mean annual temperature of 28oC and mean annual rainfall of 1116 mm. The experimental design was that of the split plot, with the main plots representing the tillage system (Table 1). The sugarcane variety used was U-Thong 2.

Results and Discussion

In the plant and first ratoon crops of tillage treatments T1 to T4, yields are often significantly larger than the yields of the no-tillage treatment, T5 (Table 2). The highest overall cane yield occurs in the minimum tillage (T2) treatment. There are no significant differences in yield for all treatments in the second and third ratoon crops.

The fuel and labour cost analyses of each tillage operation were assessed using data from Prammanee et al. (2000) and Chinawong and Cheosamutr (2000) for 1 hectare of land. Actual average yield data (Table 2), for each of the tillage treatments, were used to calculate net profit. The minimum tillage treatment (T2), gave the best return, followed by T3, T4, T1 and T5 with net profits of $US 1041.6, 946.0, 931.9, 775.9 and 747.3, respectively (Table 3).

In terms of cost analysis of fuel and labour, large savings in land preparation costs were made for the minimum tillage (T2 to T4) and no-tillage (T5) treatments (Table 3). However, much of this was offset by the high costs of herbicide application (including labour) and manual planting. Despite this, the higher yields that were associated with the minimum tillage treatments, particularly T2, resulted in better net profits. Minimum tillage treatment T2 was about 34.2 and 39.4% more profitable than the conventional and no-tillage treatments, respectively.

Conclusion

The minimum tillage treatments (T2 to T4) are recommended under the existing conditions of irrigation availability and associated high ground water table, together with availability of machinery. The minimum tillage without subsoiling (T2) was particularly good with the best economic returns.

Despite the substantial cost savings from the absence of mechanisation, labour costs are likely to offset a large part of the savings. Because of this and due of the time required for manually cultivating the crop, there will be limitations of scale with a cut off point when field size becomes too large to be economically and practically feasible. However, such a system will work on a small scale, where ownership and access to machinery is limited and low input –low returns are acceptable. Such farms are common in Thailand, with for example the average size of the holding in the Central Region of Thailand being only about 4 ha.

References

Braunack MV, McGarry D, Crees, LR Halpin NV (1999) Strategic tillage for planting sugarcane. In ‘Proceedings of the Australian Society of Sugarcane Technologists’. 21: 101-107.

Chinawong S, Cheosamutr C (2000) Yield and cost of production in reduced tillage sugarcane. In ‘Proceedings of the 4th Congress of the Thailand Society of Sugarcane Technologists’. Nakhon Ratchasima, Thailand (in Thai). pp. 39-51.

De Beer AG, Hudson JC, Meyer E, Torres J (1993) Cost effective mechanization. Sugar Cane 4, 11-16.

McMahon GG, Teske LH (1989) Minimum tillage planting. In ‘Proceedings of the Australian Society of Sugarcane Technologists’. pp. 85-87.

Prammanee P, Grange I, Prasertsak P, Lairungreung C, Sruttaporn C (2000) Effects of minimum-tillage on sugarcane yield and soil properties: II Effect on Yield and juice quality. In ‘Proceedings of the 4th Congress of the Thailand Society of Sugarcane Technologists’. Nakhon Ratchasima, Thailand (in Thai). pp. 1-19.

Wood. A.W. (1991). Management of crop residues following green harvesting of sugarcane in North Queensland. Soil Tillage Research, 20 (1): 69-85.

Table 1. Description of soil tillage systems used in the experiment

Treatment

Description

T1

Conventional tillage (stool plough out)A + periodic burning of trashB + manual planting E + manual harvesting.

T2

Minimum-tillage (stool scrape out)C + periodic burning of trashB + stool removal + machine planting + manual harvesting.

T3 D

Minimum-tillage (stool spray out) + periodic burning of trashB + subsoiler D + manual planting E + manual harvesting.

T4 D

Minimum-tillage (stool spray out) + periodic burning of trashB + subsoiler D + machine planting + manual harvesting.

T5 D

No-tillage (stool spray out) + no burn (trash blanket remains after all harvest cycles) + manual planting E + manual harvesting.

A At least five passes of the tractor and implement as follows: Land leveling, variable number of passes; Disc ploughing once; 7-disc harrow, twice; ridge and furrow formation, one pass; and, machine planting.

B Trash remaining after harvest is burnt only once in a crop cycle, this being prior to a new planting. In other years, trash remains on the soil surface.

C By tractor with scraper. The scraper lifts and moves cane stumps out of the experimental plot with a minimum of soil removal. Two passes of the tractor are usually enough.

D At each new planting, the previous inter-row is converted into the plant row using a single shank subsoiler with an operating depth of 25-35 cm.

E Cane setts, about 30 cm in length with 2 eyes, were planted 10 cm deep using a hand-hoe.

Table 2. Yield (t / ha) of sugarcane for the different tillage systems over the cropping cycles (date indicates time of planting).

Tillage system

1st plant cane 1994B

1st ratoon 1995

2nd ratoon 1996

3rd ratoon 1997

2nd plant cane

1998

1st ratoon 1999

2nd ratoon 2000

3rd plant cane

2001C

Overall

(1995 – 2000)B

Total

Average

T1

106.3 a

86.3 a

72.5

70.0

113.1 bc

117.2 b

63.1

128.8 b

651.0

93.0

T2

91.3 ab

78.1 ab

77.5

78.1

130.0 ab

143.8 a

68.6

170.0 a

746.1

106.6

T3

69.4 bc

77.1 ab

63.1

60.6

135.0 a

132.6 a

80.6

156.3 ab

705.3

100.8

T4

84.4 ab

70.6 b

68.1

64.4

128.8 ab

134.7 a

68.1

160.6 ab

695.3

99.3

T5

48.1 c

61.3 c

68.8

70.0

105.6 c

107.1 b

64.4

129.4 b

606.6

86.7

Average

79.9

74.7

70.0

68.6

122.5

127.1

68.9

148.9

680.9

97.3

f-test

**

**

ns

ns

*

**

ns

**

CV (%)

19.4

19.4

18.8

28.1

14.3

10.4

27.0

15.9

Values in the same column with the same letter are not significantly different (p<0.05)

B 1994 yield is low in some of tillage treatments due to a misapplication of herbicide. These values have not been included in the total and average values.

C The third planting was brought forward one year to eradicate an infestation of stalk borer that had occurred in the 3rd ratoon of the second planting.

Table 3. Costs analysis (US$) for different tillage systems. Adapted using data from Prammanee et al. (2000) and Chinawong and Cheosamutr (2000).

Tillage treatments

Cost per operation

T1

T2

T3

T4

T5

Disc ploughing

7.2

7.2

-

-

-

-

Land leveling

4.1

12.4

-

-

-

-

Harrowing

29.4

58.8

-

-

-

-

Ridging

14.4

14.4

-

-

-

-

Subsoiling

7.2

-

-

7.2

7.2

-

Stool scrape out

4.1

-

4.1

-

-

-

Subtotal land preparation

92.8

4.1

7.2

7.2

0.0

Herbicide application

29.4

-

29.4

29.4

29.4

29.4

Machine planting

13.9

-

13.9

-

13.9

-

Manual planting

21.7

21.7

-

21.7

-

21.7

Cane sett preparation

4.0

4.0

4.0

4.0

4.0

4.0

Subtotal planting costs

25.7

47.3

55.1

47.3

55.1

Cultivation and harvest costs

463.4

463.4

463.4

463.4

463.4

Average yield (t/ha). (Table 6)

93.0

106.6

100.8

99.3

86.7

Income (US$ 14.6 per tonne)

1357.8

1556.4

1471.7

1449.8

1265.8

Net profit

775.9

1041.6

946.0

931.9

747.3

 

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