AISI
4140
Typical analysis
C
|
Mn
|
P
|
Si
|
Mo
|
Cr
|
0.38 - 0.43
|
0.75 - 1.00
|
max. 0.035
|
max. 0.04
|
0.15 - 0.35
|
0.8 - 1.10
|
This chromium molybdenum alloy steel is oil
hardening steel of relatively high hardening ability and is
among the most widely used versatile machinery steels. The chromium
content provides good hardness penetration and the molybdenum
imparts uniformity of hardness and high strength. This grade
is especially suitable for forging as it has self scaling characteristics
it responds readily to heat treatment and is comparatively easy
to machine in the heat treated condition. In the heat treated
condition tensile strengths of 170,000 PSI. for small section
and 140,000 PSI for larger section are attended all combined
with good ductility and resistance to shock. This steel resists
creep in temperature up to 540 o C and maintain its
properties even after long exposure at these relatively high
working temperatures. The wear resistance can be considerably
increased by flame hardening
or induction hardening.
A very interesting and powerful surface hardening process could
be a combinations of induction hardening with nirtiding obtaining
a real improvement of surface.
Typical applications.
Shafts, gears, bolts, couplings, spindles,
tool holders, sprockets, hydraulic machinery shafts, oil industry
drill collars,Kelly bars, tools joints, so on.
Mechanical properties
1. Annealed conditions
|
unit
|
1"
|
2
- 1/4"
|
4
- 1/2"
|
7
- 3/4"
|
Tensile strength
|
PSI |
98,000 |
101,500 |
100,000 |
100,000 |
Yield strength |
PSI |
61,000 |
62,000 |
57,000 |
58,500 |
Elongation |
% |
23 |
26 |
25 |
21 |
Reduction in area |
% |
54 |
55 |
56 |
59 |
Hardness |
HB |
197 |
212 |
202 |
197 |
2. Heat treated and stress relieved
|
unit |
3 - 1/4" |
4 - 1/2" |
6 - 1/4" |
8" |
Tensile strength |
PSI |
156,165 |
145,870 |
136,590 |
139,780 |
Yield strength |
PSI |
141,085 |
126,005 |
111,070 |
114,695 |
Elongation |
% |
17.1 |
16 |
18.1 |
15.5 |
Reduction in area |
% |
55.9 |
49.8 |
55.1 |
46.9 |
Hardness |
HB |
321 |
331 |
311 |
321 |
3. Heat treated at HRC 22 max. for sour gas.
|
unit |
2 - 1/2" |
4" |
6 - 1/4" |
9 - 1/2" |
Tensile strength |
PSI |
106,600 |
108,177 |
108,118 |
105,000 |
Yield strength |
PSI |
92,060 |
88,834 |
86,424 |
82,405 |
Elongation |
% |
25 |
28.7 |
26.7 |
31 |
Reduction in area |
% |
69 |
66.7 |
67 |
66.4 |
Hardness |
RC |
21 |
18 |
18 |
18 |
Forging and Heat treatment
parameters
Thermal
Treatments
|
Starts
Temperature
|
Finish
Temperature
|
Cooling
medium
|
Forging |
1200°C |
950°C |
Air |
Annealing |
815°C |
950o |
Slowly in furnace |
Normalizing |
870°C |
900°C |
Air |
Hardening |
820°C |
870°C |
Oil quench |
Tempering |
430°C |
700°C |
According with the required
hardness |
Machinability
In the annealed condition AISI
4140 has a machinability rating of 66% of AISI B-1112.
Average surface speed is 110 feet per minute.
Weldability
AISI 4140 is on the border line of weldability
because of its relatively high carbon content. It can be welded
by any of the common welding processes providing the section
is preheated and stress relieved after welding. The grade
of welding rod to be used depends upon the thickness of section,
design and service requirements.
|