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AISI 4140

Typical analysis

C
Mn
P
Si
Mo
Cr
0.38 - 0.43
0.75 - 1.00
max. 0.035
max. 0.04
0.15 - 0.35
0.8 - 1.10

This chromium molybdenum alloy steel is oil hardening steel of relatively high hardening ability and is among the most widely used versatile machinery steels. The chromium content provides good hardness penetration and the molybdenum imparts uniformity of hardness and high strength. This grade is especially suitable for forging as it has self scaling characteristics it responds readily to heat treatment and is comparatively easy to machine in the heat treated condition. In the heat treated condition tensile strengths of 170,000 PSI. for small section and 140,000 PSI for larger section are attended all combined with good ductility and resistance to shock. This steel resists creep in temperature up to 540 o C and maintain its properties even after long exposure at these relatively high working temperatures. The wear resistance can be considerably increased by flame hardening or induction hardening.   A very interesting and powerful surface hardening process could be a combinations of induction hardening with nirtiding obtaining a real improvement of surface.  

Typical applications. 

Shafts, gears, bolts, couplings, spindles, tool holders, sprockets, hydraulic machinery shafts, oil industry drill collars,Kelly bars, tools joints, so on. 

Mechanical properties 
 
1. Annealed conditions 

 
unit
1"
2 - 1/4"
4 - 1/2"
7 - 3/4"
Tensile strength PSI 98,000 101,500 100,000 100,000
Yield strength PSI 61,000 62,000 57,000 58,500
Elongation % 23 26 25 21
Reduction in area % 54 55 56 59
Hardness HB 197 212 202 197

2. Heat treated and stress relieved

  unit 3 - 1/4" 4 - 1/2" 6 - 1/4" 8"
Tensile strength PSI 156,165 145,870 136,590 139,780
Yield strength PSI 141,085 126,005 111,070 114,695
Elongation % 17.1 16 18.1 15.5
Reduction in area % 55.9 49.8 55.1 46.9
Hardness HB 321 331 311 321

3. Heat treated at HRC 22 max. for sour gas.

  unit 2 - 1/2" 4" 6 - 1/4" 9 - 1/2"
Tensile strength PSI 106,600 108,177 108,118 105,000
Yield strength PSI 92,060 88,834 86,424 82,405
Elongation % 25 28.7 26.7 31
Reduction in area % 69 66.7 67 66.4
Hardness RC 21 18 18 18


Forging and Heat treatment parameters

Thermal Treatments
Starts Temperature
Finish Temperature
Cooling medium
Forging 1200°C 950°C Air
Annealing 815°C 950o Slowly in furnace
Normalizing 870°C 900°C Air
Hardening 820°C 870°C Oil quench
Tempering 430°C 700°C According with the required hardness
  

Machinability 

In the annealed condition AISI 4140 has a machinability rating of 66% of AISI B-1112. 
Average surface speed is 110 feet per minute. 

Weldability 

AISI 4140 is on the border line of weldability because of its relatively high carbon content. It can be welded by any of the common welding processes providing the section is preheated and stress relieved after welding. The grade of welding rod to be used depends upon the thickness of section, design and service requirements. 

 
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