Step 1 Cut out and laminate the keel from 3/8th balsa. The centre piece is left out where the keel fits through.
Step 2 Cut the first and last formers from 1/4 inch balsa. The ribs are glued to these front and back
Step 3 Cut the 7 centre formers from polystyrene (about 1/4 inch thick). These were glued to the building board and the keel set in place.
Step 4 Install 1/8th square balsa ribs into notches pre-cut into the formers and glue at the ends.
Step 5 Install two laminated 1/16th x 1/4 spruce strips at the lowest
edge and glue each end. (I installed and laminated at the same time.)
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The next stage according to the article in 'Model Boat' was to laminate the hull with diagonal strips of breakfast cereal packet followed by a second lamination at right angles to the first. I decided to use fibreglass instead. WARNING In my case the resin did not eat the polystyrene. Some are not compatible. You need to check before proceeding.
Step 6 Cut a nylon stocking down the leg, lay out on a suitable surface,
(I used a window pane) and paint with fibreglass resin.
Once the area
is evenly coated lift the stocking and lay on the hull. Stretch outwards from
the centre and down the sides to keep taut.
Pin along the
sides and allow to set.
Step 7 Once dry a layer of fibreglass mat and resin can be applied and allowed to set.
Step 8 A very light sanding can be done at this stage to remove any
imperfections. Further layers can then be applied to give required thickness.
The hull can
now be removed from the board and the formers can be removed or left in place.
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The next stage is to cut a slot in the hull to insert the keel. (The slot was
pre-cut in the frame) This will be
glued in with resin and reinforced inside and out with mat. My hull has been
painted inside with resin to seal the balsa ribs. The decking will be made from
the other leg of the stocking stretched over formers once the radio box/cabin
details have been decided.
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