Most of the modern VCRs and TVs use chopper power supplies and their
extensive use has resulted in further complications to the
service engineers.The Panasonic machines,now use only chopper
power supplies based on the Sanken chopper "STR" series.Though
most of them are reliable and work down to about 90 V mains input,they
have a tendency to cause increased alcoholic consumption and premature
balding amongst the service personnel.
The following tips are based on my article,published in "TELEVISION",
Vol.42No2.Dec.91 issue:
Some models such as the G9-12,G15,G30 and NV280 have a similar power
supply.In the event of Q1101's failure,replace D1120 as well.Ensure
that Q1101 is fitted with a smear of heatsink compound and the plastic
part( VG00922) which meshes Q1101's heatsink to the isolated metal
shield body-the heatsink is at mains potential as the chopper transister's
collector (pin3) is connected to the metal tab.The grey-coloured
plastic is between the heatsink and body.If the power supply works
intermittantly take a closer look at the sub-assembly (VJB 01211)
where D1117,D1104 and R1105 can become leaky or open.On the
secondary side,the axial electrolytics tend to lose capacitance,which
can manifest as obscure symptoms.
From the foregoing discussion,one would come to the conclusion that
only semiconductors fail in these units.Those of you who are long
in the tooth and short in hair would grimace and point out that
practically anything can go wrong!
Electrolytics in these power supplies work hard and work near hot
components,which result in dried electrolytes.Use 105 degree C types
and shun 85 degree C electrolytics here.Always substitute a capacitor
to prove its innocence.No result symptom can issue from the pulse
coupling capacitor at the chopper pin 2.Use a high voltage (350 V)
component here.Failure to accept a cassette or shutting down
shortly after or while playing can be also due to low capacitance
after the bridge rectifiers (82 microfarad/400 V).
I have pulled my hair out because of a recalcitrant fault:
Poor colour in playback,which was eventually cured by replacing
an electrolytic in one of the secondaries of the chopper transformer.
If you mend Sony TVs for a living,you already know the feeling-Hell
is nothing compared to repairing electronic products.This is not
to suggest that the aforementioned products are below par,but only
that their repair can be very involved.