Using custom-designed chips


Some ten years ago,I was approached by a new customer to make a timer device that can be programmed up to 6 months ahead.When asked for the probable use for such a device elicited a blank look,I impressed on him the need for a frank discussion.Finally,it transpired that a foreign outfit was interested in sourcing long term timer devices for setting off explosions in newly constructed buildings.I,of course,refused further discussions and turned him out.I was reminded of some models of AKAI vcrs which sported timer chips that can be programmed up to 1 year in advance.With suitable external components,a good technician could have cooked up a device with little difficulty.Of course,these days,you don't need to delve into bothersome vcrs to find custom-designed chips.With the advent of PLCs and their relative ease of programming effort,coupled with the fact that these devices have been introduced into the high school levels can cause consternation to the law-abiding citizens.
Apart from the abovementioned nefarious purposes,one can also use the custom-designed chips,available often at throw away prices,for any decent household activities,which is the main reason for this article.
For example, I have used a BA6209 chip (a motor drive ic used in many vcrs to drive the front loading motors )with a current capability of 1 A,interfaced with a humble 4013 logic chip to trip the power,in case the motor (which drives a set of reduction gears sourced from vcrs to close or open curtains) stalled for any reason.The whole idea was borrowed from a FUNAI VIP 1000 VCP and even after 5 years,the whole system still works like a song.
I have an assorted switches which can be controlled by the ordinary TV remote.The Infra red coded pulses operate a multitude of other "normal" gadgets with these switches sourced from the front end of many scrapped VCRs.Besides,I have modified a digitron display which appears in all the vcrs,to show the time and the rpm of a friend's car engine.The cute little circuit sits in the dash board of the car and normally displays the time.But on pressing a key,can show the rpm, in its counter mode.
True,all the above mentioned "gadgets" could have been designed from the scratch with "logic" circuits or the plcs.But for people like me,who are steeped in the trade for decades can call upon our favourite chips to do the job,probably at very little initial outlay.I regret not to offer suitable schematic diagrams to illustrate some of the ideas mentioned above.But my intention is to offer the potential of the replacement chips and their application,entirely different from the purpose for which they were originally conceived.



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