DIODE PUMPED SOLID-STATE LASERS
Laser diodes
Although laser diodes are more expensive than flash lamps, they present many advantages, which make laser diode pumping a very good way to pump laser. Larger lifetime and improved spectral overlap of the radiation with the absorption lines of the laser crystal are two major steps ahead. Moreover, they opened up the way for new laser concepts (including miniaturization) and very efficient operation of the laser.
Spectral domain
Unlike flash lamps that emit in a very large spectral domain, laser diodes have a short bandwidth (around 3 nm) centered on a peak wavelength. For flash lamps, a large range of radiation means high losses in optical coupling to the solid-state medium that has a specific absorption spectrum. Nd:YAG presents a peak of absorption centered at 808 nm with a short bandwidth of about 2,5 nm. This means for lamp-pumping most of the radiation is converted into heat by non-radiation transitions in the laser crystal that cause cooling difficulties. Moreover, the UV radiation can cause optical and chemical damages.
Since the peak wavelength of the laser diode depends on the bandgap energy, it is possible to choose exactly this wavelength by controlling the semi-conductor materials. GaAlAs material is used and providing emission within the range between 750 and 900 nm. Variation of the Al concentration can tune the output wavelength (to get a junction emitting at 808 nm, the Al proportions are Ga 0.91, Al 0.09.
Compared with the broad spectral output of lamps, the bandwidth of laser diodes is very small that leading to a great efficiency of the pump process.
The diode wavelength is strongly dependent on the temperature and on the current. By increasing the junction temperature, the band gap energy and the wavelength changes. Moreover the wavelength depends on the current through the diode due to a thermal effect: the higher the current, the higher the wavelength. The properties of the active medium of the diode allow a wide range of its output wavelengths (around 10 nm). By choosing the adequate temperature and current the emission can be tuned to exact wavelength corresponding to the absorption band.
Cooling
The efficiency of high power laser diode is about 35% so 65% of the electrical power is converted into heat. Therefore elaborate heat removal is required for holding an operating temperature.
There are a lot of possibilities:
Supplying of high power laser diodes
Laser diodes systems are supplied with a low voltage DC power and the diodes are operated electrically in series. Moreover the power supply must deliver a high current. The power supply device must stabilize the current. A fault in the power supply can be lethal for the diode so the system must limit the current. Also, reverse voltage and electrostatic voltage discharges can destroy the diode junction. Since high power laser diodes are expensive, operation must be done with a lot of precautions to avoid the risk of electrostatic or optical damage.
Lifetime
The lifetime of high power laser diodes has been dramatically increased thanks to large progress in semi-conductor design. The long life expectancy of the laser is one of the most important reasons for their use to pump solid-state lasers. More than 10 000 hours can be expected for CW high power diodes. This number could be contrasted to the lifetime of lamps systems, which is about 1000 hours in CW mode.
Nevertheless, it should be noticed that the phenomena of degradation are numerous and complex. There can occur spontaneous catastrophic failure or a continuous degradation of output power over thousands of hours. The reason for this is the high electrical and optical power density inside the diodes.
Nd:YAG
Nd:YAG medium is frequently used for solid-state lasers design. It has very good spectral, optical and mechanical properties. In this part, a short description of these properties will be given.
Main characteristics
The YAG is a crystal with attractive properties: it is optically transparent at 1064 nm, chemically stable and has good mechanical properties. The neodynium ions Nd3+ are implemented instead of Y3+, that means that is no charge compensation required, and as the size of the two types of ions differs very few, only small strain is induced in the crystal.
Nd:YAG laser is a four level system, the main level transition occurs at 1064 nm but many other transitions with cross section exist.
This is the main characteristics of Nd:YAG:
Heating and cooling
In CW mode the pump light causes heating in the rod. This heating is caused by several reasons:
To remove the heat the cooling liquid flows directly around the rod. The temperature of the boundary layer of the rod has the same temperature as the coolant. A temperature gradient arises inside the rod, introducing some complication to the system like thermal lensing and thermally induced birefringence.
The cooling system has an important impact on the laser efficiency. Most of the elements are highly temperature sensible. To minimize the problems that can occur, a reliable and accurate cooling system is required. Naturally, the presence of cooling is essential for the laser diodes but more over, it is essential to control thermal lensing and thermally induced strain in the rod.
Cooling study
Thermal effects in laser rods: CW operations
We consider the case where the heat generated within the laser rod by pump light absorption is removed by a coolant flowing along the cylindrical rod surface. With the hypothesis of uniform internal heat generation and cooling along the cylindrical surface of an infinitly long rod, the heat flow is strictly radial, and end effects and the small variation of coolant temperature in axial direction can be neglected. The radial temperature distribution in a cylindrical rod with thremal conductivity K, in which heat is uniformly generated at a rate Q per unit volume, is obtained from the one-dimensional heat conduction equation.
d2T/dr2 + dT/(rdr) + Q/K=0
The solution of this differential equation gives the steady-state temperature at any point along a radius of length r. With the boundary condition T(r0) for r=r0, where t(r0) is the temperature at the rod surface and r0 is the radius of the rod, it follows that :
T(r) = T(r0) + (Q/4K)(r02*r2)
The temperature profile is parabolic, with the highest temperature at the center of the rod. The temperature gradient inside the rod are not a function of the surface temperature T(r0) of the rod.
The heat generated per unit volume can be expressed as:
Q = Pa / (p .r02.L)
Pa is the total heat dissipated by the rod
L is the length of the rod
The temperature difference between the rod and the flowing liquid creates a temperature difference between the rod and the coolant.
A steady state will be reached when the internal dissipation Pa is equal to the heat removed from the surface by the coolant:
Pa = 2p .r0.L.h.[T(r0) – Tf]
h is the surface heat transfert coefficient
Tf is the coolant temperature
With F = 2p .r0.L being the surface area of the rod, it follows that :
T(r0) - Tf = Pa /F.h
Thanks to those equations, we can obtains the temperature at the center of the rod :
T(0) = Tf + Pa [(1/(4p .K.L))+(1/(F.h))]
From the geometry and the appropriate system and materials parameters, the thermal profile of the crystal can be determined, except that h must be evaluated. This coefficiant is obtained from a rather complex expression involving the thermal properties of the coolant, the mass flow rate of the coolant, the Reynolds, Prandtl and Grashoh numbers, and the geometry.
The temperature gradient can generate :
Cooling system
Close loop circulating water system seems the best solution for a DPSS Laser, indeed most of the compact DPSS laser producers use a similar system.
Moreover this system is relatively compact. A large number of cooling liquid is available. But water presents the advantage not to decompose and to be optically stable under light expositions. Moreover, it presents a high specific heat and a high thermal conductivity. Still, chemical interactions between water and materials present in the cooling loop are not very well investigated. It is preferable to banish any plastic components with softeners and any parts with metals (other than stainless steel) that can be easily oxydated.
This is a schematic of a close loop circulating water system :
The filter will retain fluid impurities before laser cooling. In case the flow rate decrease or the fluid temperature increase, the security will switch off the laser. Water in the tank is cooling thanks to another cooling system. Deionized water circulate in the loop thanks to a pump.
Pumping system
Firstly, we will study the side-pumped system. Indeed, Thomson CSF will send us laser diode arrays, and those diodes are used for this pumping system.
Side-pumped system
In side-pumped geometry, the diode arrays are placed along the length of the laser rod and pump the active material perpendicularly to the direction of propagation of the laser resonator mode.
Thanks to this system high output power can be achieved (in comparison with end-pumped system, which has a higher optical efficiency but a lower output power).
For instance, we can consider a simple set-up, the laser materials (Nd :YAG) is side-pumped with a diode array coupled to the rod without intervening optics.
Nd:YAG rod pumping
Picture at back shows energy level of ion Nd3+ (low concentrated) in YAG crystal (Yttrinium Aluminium Garnet). Ions are excited to high energy levels thanks to the pumped process, then they fall to a lower level by a non-radiation transition. Laser emission is produced by 1,06m m transition in infrared range.